500kg/H High Quality Potato Slices Processing Line Vegetable Slices Frying Machine French Fries Making Machine

Product Description

Product Description

High-Efficiency Potato Chips Production Line

A complete 500 kg/h potato chip production line follows the following process logic:Fresh potatoes → Soaking and lifting machine → Hair roller cleaning machine → Manual picking table → Steam peeling machine → Hair roller peeling machine → Blanching machine → Bubble cleaning machine → Potato chip cutting machine → Parallel hair roller impurity removal machine → Spiral blanching machine → Vibration screen water removal machine → Air drying machine → Continuous frying machine → Air drying machine → Fully automatic packaging machine → Finished product
Immersion hoist
Function: The hopper is equipped with a spray soaking device. Potatoes are washed by water flow during the lifting process, and the raw potatoes are soaked to soften the surface sediment before being evenly and continuously transported to the cleaning system. At the same time, the feeding speed is controlled by variable frequency speed regulation.

Brush roller cleaning machine
Function: Multiple parallel brush rollers are arranged inside the device, and the motor drives them to rotate in the same direction. Potatoes roll forward between the rollers, and the mud and skin are rubbed and peeled off by the brush, while the high-pressure spray pipe above continues to rinse

Manual picking table
Function: In the quality control process, rotten, sprouted, spoiled potatoes and foreign objects are removed through manual visual inspection.

Steam peeling machine
Function: After the material enters the sealed chamber, high-pressure saturated steam (pressure 10-18 bar, temperature about 180-210 ℃) is introduced to quickly heat the potato skin under high temperature and pressure, and then the pressure is instantly released, causing the skin to burst and fall off. High peeling rate and less than 4% loss of fruit pulp

Roller peeling machine (secondary peeling)
Function: Perform secondary polishing treatment on potatoes after steam peeling to remove residual skin and make the surface smoother. Using a soft brush roller, gently brush off the remaining thin skin after steam peeling, and rinse with high-pressure spray.

Blanching machine
Function: Potatoes are blanched in high-temperature water for a short period of time to inactivate surface enzymes and gelatinize surface starch, preparing for subsequent frying

Potato chip cutting machine
Function: The peeled potatoes are fed into the cutting chamber by a conveyor belt, and the high-speed rotating disc cuts the potatoes into uniform thin slices. The high-quality slicer can adjust the slice thickness to ensure uniform slicing and smooth surface.

Bubble Washing Machine
Function: Remove free starch and residue on the surface of blanched potato chips to prevent adhesion during frying.

Parallel wool roller impurity removal machine
Function: Using the gap between parallel rollers for screening, debris and defective chips fall through the gap, and qualified potato chips continue to be transported forward.

Spiral blanching machine (secondary blanching)
Function: Adopting a spiral propulsion structure, potato chips roll forward in the spiral groove and fully contact with hot water, making starch gelatinization more uniform

Vibrating screen dewatering machine
Function: Remove excess moisture from the surface of potato chips after blanching, reduce oil splatter during frying

Air dryer
Function: Further remove surface moisture and reduce oil content in potato chips through strong airflow.

Continuous frying machine
Function: Dried potato chips are continuously fed into the frying chamber through a conveyor belt and fried in constant temperature oil at 170-190 ℃ for 2-5 minutes. Equipped with PID intelligent temperature control system and fully automatic oil filtration system, ensuring stable oil temperature and oil life

Air drying machine (degreaser)
Function: By using a strong airflow knife to blow and vibrate for oil removal, surface floating oil can be effectively removed, and the oil content can be controlled below 35%

Fully automatic packaging machine
Function: Integrated automatic packaging of weighing, bag making, sealing, and coding

Processing Flow Display

1. The value of steam peeling machine
The steam peeling machine is a key equipment for improving the peeling effect. Compared with simple roller peeling, steam peeling has a lower fruit pulp loss rate (≤4%) and a more uniform peeling effect, making it particularly suitable for customers with high yield requirements.
2. The significance of dual float ironing design
This production line is equipped with two blanching processes (regular blanching+spiral blanching), which can more fully gelatinize starch and inactivate enzyme activity, ensuring that potato chips have a golden color and crispy texture after frying.
3. Heating method selection
Electric heating: suitable for areas with sufficient electricity, easy installation, precise temperature control
Gas heating: suitable for natural gas rich areas, with low operating costs (about 1/3 of electric heating)
Steam heating: A large steam boiler is required

Product Parameters

Item Name	Power(kw)	Voltage	Dimension(mm)
Elevator	0.75	380v/50HZ	2000*800*2000
Washing and Peeling Machine	4.75	380v/50HZ	2600*900*1500
Sorting Conveyor Line	0.75	380v/50HZ	3000*900*900
Potato Chips Cutter Machine	1.5	380v/50HZ	950*800*950
Rinsing Machine	5.5	380v/50HZ	4000*1600*900
Blanching Machine	125	380v/50HZ	4000*1600*950
Air Dewatering Machine	7.1	380v/50HZ	4000x1200x1400
Sorting Conveyor Line	0.75	380v/50HZ	3000*800*950
Elevator	0.75	380v/50HZ	2500*800*1300
Frying Machine	123	380v/50HZ	4500x1200x2600
Vibrating Type Oil Removing Machine	1.5	380v/50HZ	1500x1000x1300
Air Drying Machine	7.1	380v/50HZ	4000x1200x1600
Elevator	0.75	380v/50HZ	2400x800x2200
Flavoring Machine	0.75	380v/50HZ	2600*1000*1600

Main Machines

Steam Peeling Machine

Brush Roller Washer

Spiral Blanching Machine

High-temperature steam softens potato skins for easy peeling while preserving the integrity of the potato flesh.

The machine can scrub the potatoes that have been steam treated to completely remove the potato skin.

The potato strips pass continuously through a tank filled with hot water andsteam to rinse and blanch them, removing starch.

Vegetable Cutter

Steam Frying Machine

Drum Seasoning Mixer

High-speed cutting, uniform thickness, and various shapes of potato chips can be produced by changing the cutter head.

Using steam as the energy source, the frying oil is evenly heated to efficiently fry French fries, significantly reducing energy costs.

The uniformity of mixing is high, the breakage rate of potato chips is low, and the utilization rate of seasonings is high.

Case: A 500KG/H potato chip production line helps with snack production in the Middle East

Project Background: The demand for crispy snacks in the Middle East is growing at a rate of 12% annually, making it a great investment project
The client's goal is to:
1. Reduce dependence on imported potato chips (previously accounting for 60% of inventory)
2. Meet the halal certification requirements for regional distribution
3. Adapt to extreme weather conditions (summer temperatures of 45-50 ℃)

 Customized solutions for the Middle East region
1. All contact parts are made of 304L stainless steel to resist corrosion caused by high humidity
2. Heat resistance: Electrical components with a rated ambient temperature of 55 ℃, equipped with an insulated frying chamber, can prevent overheating of desert facilities
3. Water recycling: The closed-loop hot ironing system reduces water consumption to 500L/h (30% lower than the standard model)

Customer feedback
-The 500KG/H production line has changed our production capacity - we now supply fresh Halal certified potato chips to over 300 supermarkets in Saudi Arabia and the United Arab Emirates. The water recycling system is aligned with our sustainable development goals. "*
--Ahmed Al-Mansoori, Production Director of Middle Eastern Snack Company.

Company Profile

FAQ

Q1: Are you factories? What do you mainly do?

A1: Yes, LONKIA is mainly engaged in central kitchen vegetable cleaning and drying production lines, plastic basket and tray cleaning machines, potato chip production lines, fruit and vegetable processing production lines, pasteurization production lines, thawing production lines, high-temperature fryers, low-temperature vacuum fryers, fried line, large industrial steaming and baking machine, steam peeling machine, etc.

Q2: What are the advantages of your product compared to its competitors?

A2: 1. Strict quality control, exquisite craftsmanship. 
 2. Nanny style after service : Fast response to any inquiry or question. 
 3. Manufacturers, can meet different customization needs.

Q3: Where is your factory? Which port is close to?

A3: Our factory is in Zhucheng, Shandong, China, and is very close to Qingdao Port. 

Q4: Do you have a product brochure or manual? 
A4: Yes, we have detailed product brochures and manuals that provides comprehensive information about our products. In addition, we provide a full set of English instruction videos and common problem solving videos, to help users better understand it. 

Q5: How can you assure the quality of your products? 
A5: We have a rigorous quality control process and all our products are certified to international standards, in addition, the machine will be tested three times before leaving the factory to ensure that the machine is in the best condition when it arrives at your address. 

Q6: What is your company after-sales service? 
A6: We offer a comprehensive after-sales service including installation guidance, technical support, and a warranty period of up to 1 year. In addition, we have a dedicated technical support team available to assist you with any issues or queries.