CE Certification Potato Washing Machines Potato Chips Cutting Machine Industrial Potato Chips Making Machine

Product Description

Product Description

Automatic 100kg/h Potato Chips Production Line

Standard process for potato chip line
Potato raw materials (with mud feed) - roller cleaning and peeling machine (removing mud/peeling) - potato chip cutting machine (slicing/thickness adjustable) - continuous frying machine (frying at 170-190 ℃ - vibrating screen impurity removal machine (removing debris/coke) - air drying machine (cooling to room temperature) - drum seasoning machine (adding seasoning powder) - finished product packaging

Process description:

Roller cleaning and peeling: Raw potatoes are cleaned and peeled by a hair roller cleaning and peeling machine, with a rotating brush and high-pressure spray to remove surface sediment and skin.

Potato chips cutter: The potato chip cutting machine cuts potatoes into uniform thin slices (adjustable thickness of 0.8-1.5mm), with smooth cutting surfaces and high molding rate.

Continuous frying machine: After slicing, the potato chips are put into a continuous frying machine and fried at an oil temperature of 170-190 ℃ for 2-5 minutes. The water evaporates to below 2% to obtain a crispy texture.

Vibration screen for impurity removal: By using a vibration screen to separate slag, coke, and non-conforming products, the quality of the finished product is ensured.

Drying and cooling: Using strong airflow to quickly cool down, avoiding moisture in potato chips and maintaining a crispy texture.

Drum seasoning: Evenly wrap powdered seasoning inside the drum, and the taste can be customized according to needs.

Processing stage	weight change	explanation
Fresh Potato	300KG	Moisture content is about 75-80%
After cleaning and peeling	Approximately 255 kg	Peeling loss of about 15% (including skin and trimming)
After slicing and blanching	About 250 kg	A small amount of starch loss
After frying	About 100-110 kg	Water evaporates, reducing the weight to about one-third of its original level
Finished potato chips	About 100 kg	Reduce the water content to below 2% and the oil content to 30-40%

Potato feed rate: 300 kg/h
Potato chip production: approximately 100 kg/h
Finished product yield: about 3:1 (potatoes: potato chips)
Daily production reference (8 hours): 800 kg
Total installed power: approximately 50-75 kW
Edible oil consumption: about 25-30 L/h (needs to be replenished regularly)
Total land area: approximately 25-35 square meters
Material standard: Whole line SUS304 stainless steel

Main Machines

Brush Peeling Machine

Potato Chips Cutting Machine

Blanching Machine(optional)

Multiple hard-hair rollers rotate at high speed for dry brushing. No large amount of water is needed. The peeling process is completed simultaneously with the cleaning; the water consumption is very low and the loss is minimal.

Can cut chips or fries. With multiple knife sets rotating at high speed, the thickness is uniform and the efficiency is extremely high. The chip shape is stable, making it easy to achieve uniform frying color and eliminating the problem of uneven cooking.

Steam-baking for color fixation and color retention ensures that the chips have a uniform golden color. After frying, they become even more crispy and maintain stable quality control.

Continuous Fryer

Deoiling and Cooling Machine

Drum Seasoning Machine

Continuous feeding and discharging, precise automatic control of oil temperature, the materials are uniformly heated throughout the entire process on the conveyor belt, maintaining the golden color and consistency of the potato chips; an oil-water mixed structure is also available.

After being fried, the oil is vibrated at high frequency. Then, it is cooled by a wind-cooling mesh belt and further removes the residual oil. The potato chips have a lower oil content, are more refreshing, and can be quickly cooled for direct packaging.

Sprinkle the powder evenly in the large drum, ensuring that the processing volume matches the overall line speed. The drum's rotation ensures uniform mixing of the ingredients.

Application

By simply replacing the cutter disc of the vegetable cutter, you can achieve wave-shaped, strip-shaped or circular-shaped cuts, which can be used to make various kinds of snacks such as potato chips, seasoned potato sticks, vegetable slices, potato wedges, potato rolls, fried onions, etc.

Removing the cutting machine itself also constitutes a small continuous deep-frying seasoning line, which can be widely applied to the deep-frying processing of chicken nuggets, chicken fritters, onion rings, fried lima beans, peanuts, green beans, corn chips, etc.

Product Parameters

Item Name	Power(kw)	Voltage	Common Dimension(mm)
Washing and Peeling Machine	4.75	380v/50HZ	2600*900*1500
Potato Chips Cutter Machine	1.5	380v/50HZ	950*800*950
Blanching Machine	125	380v/50HZ	4000*1600*950
Air Dewatering Machine	7.1	380v/50HZ	4000x1200x1400
Continuous Frying Machine	123	380v/50HZ	4500x1200x2600
Vibrating Type Oil Removing Machine	1.5	380v/50HZ	1500x1000x1300
Seasoning Machine	0.75	380v/50HZ	2600*1000*1600

Successful Cases

Case: A 500KG/H potato chip production line helps with snack production in the Middle East

Project Background: The demand for crispy snacks in the Middle East is growing at a rate of 12% annually, making it a great investment project
The client's goal is to:
1. Reduce dependence on imported potato chips (previously accounting for 60% of inventory)
2. Meet the halal certification requirements for regional distribution
3. Adapt to extreme weather conditions (summer temperatures of 45-50 ℃)

 Customized solutions for the Middle East region
1. All contact parts are made of 304L stainless steel to resist corrosion caused by high humidity
2. Heat resistance: Electrical components with a rated ambient temperature of 55 ℃, equipped with an insulated frying chamber, can prevent overheating of desert facilities
3. Water recycling: The closed-loop hot ironing system reduces water consumption to 500L/h (30% lower than the standard model)

Customer feedback
-The 500KG/H production line has changed our production capacity - we now supply fresh Halal certified potato chips to over 300 supermarkets in Saudi Arabia and the United Arab Emirates. The water recycling system is aligned with our sustainable development goals. "*
--Ahmed Al-Mansoori, Production Director of Middle Eastern Snack Company.

Company Profile

FAQ

Q1: Are you factories? What do you mainly do?

A1: Yes, LONKIA is mainly engaged in central kitchen vegetable cleaning and drying production lines, plastic basket and tray cleaning machines, potato chip production lines, fruit and vegetable processing production lines, pasteurization production lines, thawing production lines, high-temperature fryers, low-temperature vacuum fryers, fried line, large industrial steaming and baking machine, steam peeling machine, etc.

Q2: What are the advantages of your product compared to its competitors?

A2: 1. Strict quality control, exquisite craftsmanship. 
 2. Nanny style after service : Fast response to any inquiry or question. 
 3. Manufacturers, can meet different customization needs.

Q3: Where is your factory? Which port is close to?

A3: Our factory is in Zhucheng, Shandong, China, and is very close to Qingdao Port. 

Q4: Do you have a product brochure or manual? 
A4: Yes, we have detailed product brochures and manuals that provides comprehensive information about our products. In addition, we provide a full set of English instruction videos and common problem solving videos, to help users better understand it. 

Q5: How can you assure the quality of your products? 
A5: We have a rigorous quality control process and all our products are certified to international standards, in addition, the machine will be tested three times before leaving the factory to ensure that the machine is in the best condition when it arrives at your address. 

Q6: What is your company after-sales service? 
A6: We offer a comprehensive after-sales service including installation guidance, technical support, and a warranty period of up to 1 year. In addition, we have a dedicated technical support team available to assist you with any issues or queries.