Automatic Garlic Splitting Peeling Washing Drying Production Line Vacuum Packaging Machine

• Customization: Available
• After-sales Service: 1 Years
• Warranty: 1 Years
• Model NO.: LY-DSQPBZ
• Type: Stripper
• Voltage: Optional
• Power: Optional
• Customized: Customized
• Certificate: CE/ISO
• Raw Materials: SUS304
• Delivery Period: 7-45 Days
• Service: Support Inspection and Testing
• Transport Package: Wooden Case
• Specification: 1200*160*190mm
• Trademark: LONKIA
• Origin: Shandong, China
• Production Capacity: 500-2000kg/H
• Package Size: 1200.00cm * 160.00cm * 190.00cm
• Package Gross Weight: 1000.000kg

Product Description

Automatic Garlic Splitting Peeling Washing Drying Production Line Vacuum Packaging Machine

Product Description

300KG/H Garlic Peeling Vacuum Packaging Production Line

Project Background: Efficiency and Quality Pain Points in the Garlic Processing Industry
Garlic, as one of the most consumed spices in the world, has long faced three major challenges in its processing:
-Artificial dependence: Traditional peeling requires 30 people/hour to process 300kg, with labor costs accounting for over 40%
-Uneven quality: The damage rate of manual peeling is as high as 8-12%, which affects the export grade
-Hygiene risk: Incomplete cleaning leads to excessive pesticide residues

Core requirement: To build an automated production line with a capacity of 300kg per hour, realizing the integration of "peeling cleaning packaging", while meeting the strict requirements of the international market for garlic damage rate (≤ 3%) and pesticide residue.

Product Parameters

Main Machine	Dimension	Power	Voltage(V/Hz)	Material
Garlic clove splitting machine	1600*900*1200mm	3kw	380/50Hz	SUS304
Garlic peeling machine	2800*800*1650mm	1.85kw	380/50Hz	SUS304
Manual picking table	3500*800*800mm	1.1kw	380/50Hz	SUS304+PVC
Air bubble washing machine	2500*1400*1900mm	5.5KW	380/50Hz	SUS304+PVC
Air dry line	4500*1000*1400mm	7.1KW	380/50Hz	SUS304

Main Machines

1. Bucket elevator: garlic automatic feeding equipment

2. Garlic clove splitting machine: Non destructive separation of garlic cloves

3. Garlic peeler with air compressor: 300-350kg/h

-Material: 304 stainless steel hopper+food grade PVC conveyor belt
-Core parameters:
-Height increase: 3.5m (customizable)
-Conveying capacity: 400kg/h (30% higher than the design capacity of the production line to avoid bottlenecks)
-Power configuration: 1.5kW reduction motor, variable frequency speed regulation (0.5-2m/min)

-Working principle: Rubber roller flexible extrusion+differential friction to avoid garlic clove damage
-Split rate: ≥ 98% (single petal separation effect)
-Damage rate: ≤ 1.5% (better than the industry average of 3%)
-Suitable specifications: diameter 30-60mm garlic
-Structural highlight: Detachable mesh design for easy cleaning of residual garlic skin

-Configuration combination: Host+2.2kW air compressor (providing stable air pressure of 0.6MPa)
-Peel cleanliness: ≥ 99% (no garlic skin residue)
-Airflow impact: High pressure airflow peels off garlic skin (for tight skinned garlic)
-Rubbing and peeling: Silicone material kneading disc to protect the integrity of garlic cloves
-Energy consumption: 1.85kW/h air circulation design, saving 15% electricity

4. Manual picking table: a key node in quality control

5. Bubble washer: deep washing and pesticide residue degradation

6. Air dryer: Low temperature rapid drying to lock freshness

-Double layered operation console (length 4m x width 0.8m), equipped with LED shadowless lights
-Unqualified product slide (tilted 30 °)+garlic skin collection box (automatic negative pressure suction)
-Capacity matching: 3 operators can meet the picking demand of 300kg/h (excluding damaged and sprouted garlic cloves)

-Third level cleaning process:
1. Bubble surfing (removing surface sediment)
2. Ozone disinfection (concentration 0.3mg/L, degradation of pesticide residues ≥ 95%)
3. Spray rinsing (85 ℃ hot water to kill mold spores)
4. Water circulation system: filtration accuracy of 50 μ m, water consumption is only 1/3 of traditional cleaning machines (1.2m ³/h)

-Double stage air drying:
-First paragraph: Hot air at 60 ℃ (wind speed of 12m/s, lasting for 30 seconds)
-Second paragraph: Strong current wind at room temperature (wind speed of 20m/s, lasting for 45 seconds)
-Drying effect: The surface moisture content of garlic cloves should be ≤ 0.8% to avoid mold growth after packaging

7. Vacuum packaging machine: terminal guarantee for extending shelf life

-Dual chamber vacuum (vacuum degree ≤ -0.092MPa)

-Sealing width 10mm (pattern sealing to enhance sealing)

-PLC control system, supports custom packaging specifications (100g/250g/500g)

-Packaging efficiency: 30-40 packs/minute (matching the overall rhythm of the production line)

Product Photography

Global Cases

African 300KG/H Garlic Peel Vacuum Packaging Production Line Case

Customer review

Customer background: African seasoning giant
Company Name: Ni****** ices Ltd
Core pain points:
-Capacity bottleneck: Relying on 28 workers to manually peel the skin, the daily processing capacity is only 600kg, which cannot meet the order demand of Shoprite supermarket in South Africa for 1.2 tons/day
Project objective: Introduce a 300KG/H automated production line to increase annual export volume to 5000 tons

"This production line has reduced our garlic processing costs by 52%, and now we can supply the South African market at a price 18% lower than our Indian competitors"

> —— Adeola Okafor,Production Director

Company Profile

FAQ

Q1: Are you factories? What do you mainly do?

A1: Yes, LONKIA is mainly engaged in central kitchen vegetable cleaning and drying production lines, plastic basket and tray cleaning machines, potato chip production lines, fruit and vegetable processing production lines, pasteurization production lines, thawing production lines, high-temperature fryers, low-temperature vacuum fryers, fried line, large industrial steaming and baking machine, steam peeling machine, etc.

Q2: What are the advantages of your product compared to its competitors?

A2: 1. Strict quality control, exquisite craftsmanship. 
 2. Nanny style after service : Fast response to any inquiry or question. 
 3. Manufacturers, can meet different customization needs.

Q3: Where is your factory? Which port is close to?

A3: Our factory is in Zhucheng, Shandong, China, and is very close to Qingdao Port. 

Q4: Do you have a product brochure or manual? 
A4: Yes, we have detailed product brochures and manuals that provides comprehensive information about our products. In addition, we provide a full set of English instruction videos and common problem solving videos, to help users better understand it. 

Q5: How can you assure the quality of your products? 
A5: We have a rigorous quality control process and all our products are certified to international standards, in addition, the machine will be tested three times before leaving the factory to ensure that the machine is in the best condition when it arrives at your address. 

Q6: What is your company after-sales service? 
A6: We offer a comprehensive after-sales service including installation guidance, technical support, and a warranty period of up to 1 year. In addition, we have a dedicated technical support team available to assist you with any issues or queries.