Automatic Vegetable Cutting Washing Blanching Drying Machine Production Line for Potato Carrot Processing

• Customization: Available
• After-sales Service: 1 Years
• Warranty: 1 Years
• Model NO.: LYHLB-1100
• Type: Cutter
• Voltage: 220V
• Power: 1.5KW
• Customized: Customized
• Certificate: CE/ISO
• Raw Materials: SUS304
• Delivery Period: 7-45 Days
• Service: Support Inspection and Testing
• Transport Package: Wooden Case
• Specification: 1600X180X180
• Trademark: LONKIA
• Origin: Shandong, China
• Production Capacity: 50-800kg/H
• Package Size: 1600.00cm * 180.00cm * 160.00cm
• Package Gross Weight: 1000.000kg

Product Description

Best Selling Potato Cutting Machine Vegetable Blanching Machine Carrot Washing Machine

Product Display

1T/H Carrot Cleaning, Cutting, and Packaging Production Line

1.The 1T/H carrot cleaning, cutting, and packaging production line achieves seamless integration from raw material pretreatment to finished product packaging through the automation linkage of 9 major equipment, including soaking and lifting machines, brush peeling machines, and cutting machines,
2.It can efficiently process 1 ton of raw materials per hour, reducing labor costs by 60% with only 2-3 people operating;
3.Adopting food grade 304 stainless steel material and antibacterial design, combined with dual stage bubble cleaning and precise temperature control blanching, the residual microbial content is less than 10CFU/g,
4.By adjusting the cutting strip size (3-15mm) and adapting to various forms of packaging (bags/bottles/boxes), it meets diverse needs such as clean vegetables and pickled products;

Overview of the 1T/H Carrot Cleaning, Cutting, and Packaging Production Line Process

Carrot raw materials → elevator - Bubble washing machine → Brush washing machine→ Peeling machine (optional)→ Cutting machine → Blanching/cooling (optional) → Air dryer → Weighing and sorting → Packaging machine (bag/box)→Finished product

Application

Product Details

1.Soaking elevator: the first line of defense for raw material pretreatment

2.Bubble cleaning machine (primary cleaning): deep cleaning without leaving any dead corners

3.High level brush cleaning and peeling machine: efficient peeling+secondary cleaning

-Function: Through water flow impact and bubble rolling, quickly soften the sediment and impurities on the surface of carrots, and improve subsequent cleaning efficiency; The automatic lifting device transports the raw materials to the next process, reducing manual handling losses.   
-Material: Food grade 304 stainless steel material, adjustable soaking time (5-15 minutes), water-saving circulation system design.   

-Innovative design: The bottom bubbling device generates a large number of fine bubbles, simulating manual kneading action, and combined with high-pressure spraying, effectively removes pesticide residues and hair impurities on the surface of carrots, with a cleaning rate of 99%.   
-User pain point solution: Compared to traditional manual cleaning, it improves efficiency by three times and reduces water consumption by 50%,

-Technical highlights: Combining high-density nylon brushes with a spray system, 360 ° rotating friction is used to remove dirt from carrot skin and depressions, with a peeling uniformity of 98%; High level design adapts to the feeding height of subsequent equipment and optimizes workshop layout.   
-Material: The brush is made of food grade antibacterial material,

4.Manual picking table: a key link in quality control

5.carrot steam peeling machine

6.Carrot slicer: the core equipment for standardized cutting

-Humanized design: The tilted operating table is equipped with LED lighting, making it easy for workers to quickly sort rotten fruits, deformed fruits, and residual impurities; Set up a waste collection trough under the countertop to maintain a clean production environment.   
-Efficiency improvement: The width of the picking channel can be adjusted to accommodate carrots of different specifications, resulting in a 20% increase in efficiency compared to traditional countertops.   

The core function of carrot steam peeling machine
Working principle: By using high-temperature and high-pressure steam at 120-150 ℃ and steam pressure (0.3-0.6MPa), the pectin layer between the epidermis and the flesh layer is thermally decomposed, achieving natural separation of the epidermis and flesh. The processing capacity can reach 1000-3000kg per hour.
Loss rate: The peeling thickness of the epidermis is only 0.2-0.3mm, and the raw material loss rate is controlled at 2-3%, which is much lower than mechanical peeling (8-12%)

-Precision cutting: Adopting dual axis positioning cutting technology, the distance between the blade groups can be adjusted from 3-15mm, supporting multiple strip types such as rectangular and diamond shapes, with a cutting uniformity error of ≤ 0.3mm and a damage rate of less than 2%.   
-Advantages: PLC touch screen control, automatic blade lubrication system, detachable blade group design (easy to clean and replace).   

7.Blanching machine: lock freshness and color protection+inactivate enzyme activity

8.Bubble cleaning machine (secondary cleaning): deeply clean after blanching

9.Air drying machine: fast dehydration to extend shelf life

-Process advantages: Steam heating temperature control (adjustable from 85-95 ℃), precise control of blanching time from 30-180 seconds, effectively destroying oxidase activity, maintaining the bright color and crispy texture of carrot strips; The conveyor speed of the mesh belt can be infinitely adjusted to adapt to materials of different maturity levels.   
-Energy saving design: Adopting a heat recovery device, the utilization rate of exhaust waste heat reaches 70%, and energy consumption is reduced by 25% compared to traditional equipment.  

-Function upgrade: For the starch mucus generated after blanching, a combination of high-frequency bubbles and low-temperature water flow (15-20 ℃) is used for cleaning to avoid material adhesion and reduce surface temperature, preparing for subsequent air drying.   
-Differentiation highlight: Equipped with automatic filter cleaning function, reducing impurity blockage, and extending maintenance cycle to 15 days.   

-Efficient air drying: Multiple sets of high-pressure fans form a three-dimensional air curtain with a wind speed of 15m/s. Within 3-5 minutes, the moisture content of the material is reduced to below 10%; The angle of the upper and lower air knives can be adjusted to ensure that the carrot strips are dry in all directions without any dead corners.   
-Food safety: The air outlet is equipped with a HEPA filter to prevent foreign objects from entering, and the inner wall of the air drying chamber is designed with a circular arc to ensure no hygiene blind spots.   

10.Packaging machine: Multi specification fully automatic sealing

-Flexible adaptation: Optional vacuum packaging machine or fully automatic weighing packaging machine, supporting various forms such as bagged (100-500g), bottled, boxed, etc., with a packaging speed of 80-120 bags/minute.

-Intelligent control: equipped with PLC human-machine interface, can store 10 sets of packaging parameters, quickly switch product specifications, and shorten the film changing time to 5 minutes.   

Product Parameters

Device name	Power(KW)	Material	Voltage(V)	Dimensions(mm)
Elevator	0.75	SUS304+PVC	220/380V	2000*800*2000
Air bubble washer	5.5	SUS304+PVC	220/380V	2500*1400*1900
Brush Roller	1.2	SUS 304	220/380V	2600*1200*1500
Steam peeling machine	6.2	SUS304+PVC	220/380V	3800*2700*4600
Cutting machine	2.5	SUS 304	220/380V	1180*600*1300
Blanching machine	4.1	SUS 304	220/380V	4000*1000*1300
Drying machine	7.1	SUS 304	220/380V	4500*1000*1400
Multi-head Scale Packaging Machine	2.4	SUS 304	220/380V	4000*2200*3500

Why Choose US

Advantage:

1. The modular design supports 1-hour switching of cutting specifications (5/10/20mm).

2. Optional vacuum pre-cooling module is available (extending the shelf life to 10 days).

3. Water circulation system (COD<50mg/L)+ ultrasonic pre-cleaning (40% water saving).

4. Peeling loss is less than 8%(15% for traditional processes).

5. The cutting length is adjustable from 5 to 50mm.

6. Bubble cleaning tank: Three-stage counter-flow cleaning (water temperature adjustable from 10 to 15℃, water saving 30%).

7. Brush sludge remover: Food-grade PE bristles, adjustable pressure (to prevent skin damage).

Company Profile

FAQ

Q1: Are you factories? What do you mainly do?

A1: Yes, LONKIA is mainly engaged in central kitchen vegetable cleaning and drying production lines, plastic basket and tray cleaning machines, potato chip production lines, fruit and vegetable processing production lines, pasteurization production lines, thawing production lines, high-temperature fryers, low-temperature vacuum fryers, fried line, large industrial steaming and baking machine, steam peeling machine, etc.

Q2: What are the advantages of your product compared to its competitors?

A2: 1. Strict quality control, exquisite craftsmanship. 
 2. Nanny style after service : Fast response to any inquiry or question. 
 3. Manufacturers, can meet different customization needs.

Q3: Where is your factory? Which port is close to?

A3: Our factory is in Zhucheng, Shandong, China, and is very close to Qingdao Port. 

Q4: Do you have a product brochure or manual? 
A4: Yes, we have detailed product brochures and manuals that provides comprehensive information about our products. In addition, we provide a full set of English instruction videos and common problem solving videos, to help users better understand it. 

Q5: How can you assure the quality of your products? 
A5: We have a rigorous quality control process and all our products are certified to international standards, in addition, the machine will be tested three times before leaving the factory to ensure that the machine is in the best condition when it arrives at your address. 

Q6: What is your company after-sales service? 
A6: We offer a comprehensive after-sales service including installation guidance, technical support, and a warranty period of up to 1 year. In addition, we have a dedicated technical support team available to assist you with any issues or queries.