Factory Price Shred Vegetable Washing Blanching Drying Line Potato Carrot Shredder Potatoes Peeling Cutting Machine
Product Details
| Customization: | Available |
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| After-sales Service: | 1 Years |
| Warranty: | 1 Years |
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Basic Info.
- Model NO.
- LY-SCQXPTX
- Type
- Blanching Machine
- Voltage
- 220V/380V
- Power
- 1.5KW
- Customized
- Customized
- Certificate
- CE/ISO
- Raw Materials
- SUS304
- Delivery Period
- 7-45 Days
- Service
- Support Inspection and Testing
- Transport Package
- Wooden Case
- Specification
- 1900X140X170
- Trademark
- LONKIA
- Origin
- China
- Production Capacity
- 100-1000kg/H
Packaging & Delivery
- Package Size
- 1900.00cm * 140.00cm * 170.00cm
- Package Gross Weight
- 500.000kg
Product Description
Factory Price Shred Vegetable Washing Blanching Drying Line Potato Carrot Shredder Potatoes Peeling Cutting Machine
Product Description
1000kg/H potato and carrot shreds cleaning, peeling, bleaching and blanching production line
1. Peeling: Brush peeling machine, 304 stainless steel brush roller rotates at high speed, removes the skin of potatoes and carrots through friction, with a peeling rate of over 98%, while protecting the meat quality from damage. The processing capacity of a single machine is 1000-1200kg/h
2. Cleaning: Bubble cleaner, high-pressure bubble impact+spray rinsing, effectively removes sediment and pesticide residues
3. Blanching and withering: Water bath blanching machine, 90-95 ℃ (potato shreds), 85-90 ℃ (carrot shreds), with an error of ± 1 ℃, for 2-3 minutes. Adjust according to the cutting thickness to ensure withering and color protection, and prevent oxidation. After blanching, immediately enter the cold water tank and quickly cool down to below 30 ℃ to maintain a crispy and tender taste.
4. Shredder: Cut peeled potatoes and carrots into evenly fine threads (adjustable width 1-3mm).
Potato Washing and Blanching Line is a fully automated processing line designed for the washing, peeling, sorting, shredding, blanching, and air drying of potatoes. It ensures high efficiency, consistent quality, and optimal preparation for further processing, such as frying, freezing, or packaging.
Product Photography
Product Parameters
Machine Name | Capacity | Power | Dimensions (L×W×H mm) | Material |
Soaking Elevator | 200-2000 kg/h | 0.75-2.2 KW | Customizable | SUS 304 Stainless Steel |
Brush Roller Peeling Machine | 300-3000 kg/h | 1.1-4.0 KW | Customizable | SUS 304 Stainless Steel |
Station Picking Table | Customizable | 0.75-1.5 KW | Customizable | SUS 304 Stainless Steel |
Vegetable Cutter | 300-2000 kg/h | 0.75-3.0 KW | Customizable | SUS 304 Stainless Steel |
Air Bubble Washing Machine | 300-5000 kg/h | 1.1-5.5 KW | Customizable | SUS 304 Stainless Steel |
Blanching Machine | 300-5000 kg/h | 15-60 KW | Customizable | SUS 304 Stainless Steel |
Common problems and maintenance plans for a 1000kg/H potato and carrot shred cleaning, peeling, bleaching, and blanching production line
1. Peeling process: Unclean peeling/Meat damage
Symptoms: Residual potato skin (>5%) or "pitted" damage to carrots. Reason:
Brush roller wear (bristle length<2/3 of original length);
There is a large difference in size between potatoes and carrots (small feed cards with a diameter<5cm).
Solve:
Immediate action: Stop the machine and reverse the brush roller for 3 seconds to discharge the stuck material; Replace the worn brush (check the bristle length every 3 months).
Preventive measures: Use a grading sieve to screen raw materials with a diameter of 5-15cm before feeding, and manually pre treat small materials separately.
2. Cleaning process: residual impurities/insufficient water conservation Symptoms: Potato shreds with mud on the roots (pass rate<95%), daily water consumption>8m ³.
Reason:
Bubble generator blockage (pores stuck by starch);
The water circulation filter cotton was not replaced in a timely manner due to the accumulation of impurities.
Solve:
Immediate action: Disassemble the bubble tray and rinse it in reverse with a high-pressure water gun (0.5MPa water pressure), replace it with a 50 mesh filter cotton (checked daily after shift).
Optimization plan: Install a "spray pre flushing section" at the inlet of the cleaning machine to flush out large sediment first.
3. Blanching process: uneven color/too soft
Symptoms: Carrot shreds turn yellow locally, and the breakage rate of potato shreds is greater than 10%.
Reason:
Large fluctuations in water temperature (actual temperature fluctuates repeatedly between 80-95 ℃);
The speed of the mesh belt is too fast (blanching time<2 minutes). Solve:
Immediate action: calibrate the temperature controller (measured with a standard thermometer, with a deviation of ≤± 1 ℃), slow down the mesh belt speed to 0.8m/min (ensuring a blanching time of 3 minutes).
Key parameters: Potato shreds blanching temperature 90-92 ℃, carrot shreds 85-88 ℃, cooling water temperature<10 ℃ (rapid cooling and color locking).
4. Thread cutting process: uneven thread width/continuous cutting Symptom: The width deviation of potato shreds is greater than 0.5mm, and there is a phenomenon of 2-3 consecutive cuts.
Reason:
Blade clearance wear (from 0.3mm to 0.8mm);
Insufficient feeding pressure (slipping when carrot hardness is high).
Solve:
Immediate action: readjust the blade clearance (calibrated with a feeler gauge), replace the feeding pressure roller spring (pressure adjusted to 3-5kg/cm ²).
Tool maintenance: Grind the blade edge with a 200 grit oilstone every week (to maintain sharpness).
Product Details
1.Soaking elevator: the first step of raw material pretreatment
2.High level brush cleaning and peeling machine: efficient peeling+deep cleaning
3.Manual picking table: a key link in quality control
-Function: Through water flow impact and bubble rolling, quickly remove sediment and impurities on the surface of carrots and potatoes, and improve subsequent cleaning efficiency; The automatic lifting device transports the raw materials to the next process, reducing manual handling.
-Material: Food grade 304 stainless steel material, adjustable soaking time, water-saving design.
-Material: Food grade 304 stainless steel material, adjustable soaking time, water-saving design.
-Function: Using a high-density nylon brush combined with a spray system, 360 ° rotating friction is used to remove dirt from potato skins and depressions, and the cleaning rate of carrot skins is over 98%; High level design adapts to the feeding height of subsequent equipment and optimizes workshop layout.
-User pain point solution: Replace traditional manual peeling, reduce labor input by 30%, and improve peeling uniformity to 95%.
-User pain point solution: Replace traditional manual peeling, reduce labor input by 30%, and improve peeling uniformity to 95%.
-Design highlight: The tilted control panel is equipped with LED lighting, making it easy for workers to quickly sort rotten fruits, deformed fruits, and residual impurities; Set up a waste collection trough under the countertop to maintain a clean production environment.
-Compliance: The countertop is made of antibacterial material, which is easy to clean and has no dead corners.
-Compliance: The countertop is made of antibacterial material, which is easy to clean and has no dead corners.
4.Potato slicer: Standardized cutting enhances taste
5.Bubble cleaner: secondary cleaning+color protection treatment
6.Blanching machine: lock freshness and color protection+inactivate enzyme activity
-Technical parameters: Supports 0.5-5mm cutting thickness adjustment, blade made of tungsten steel material, cutting uniformity error ≤ 0.3mm; automatic feeding system avoids material jamming,
-Application scenario: Suitable for root vegetables such as carrots, potatoes, and white radishes, meeting diverse needs such as cold dishes, pre made dishes, and canned food processing.
-Application scenario: Suitable for root vegetables such as carrots, potatoes, and white radishes, meeting diverse needs such as cold dishes, pre made dishes, and canned food processing.
-Innovative design: The bottom bubbling device generates a large number of fine bubbles, simulating manual kneading action, gently cleaning the filaments to avoid breakage; Optional ozone sterilization function, with a microbial removal rate of 99%.
-Optional design: water circulation filtration system, energy-saving motor, removable and washable filter screen design.
-Optional design: water circulation filtration system, energy-saving motor, removable and washable filter screen design.
-Process advantages: Steam heating temperature control (adjustable from 80-100 ℃), precise blanching time controlled within 30-180 seconds, effectively maintaining the color and nutrition of carrot and potato shreds; The conveyor speed of the mesh belt can be infinitely adjusted to adapt to the characteristics of different raw materials.
-Food safety: using food grade PU mesh belt, no residue and easy to clean,
-Food safety: using food grade PU mesh belt, no residue and easy to clean,
7.Vibration screen: dual effect of draining and removing impurities
8. Air drying machine: fast dehydration to extend shelf life
-Function: Remove excess moisture on the surface of the silk body after blanching through high-frequency vibration. The mesh size can be customized to simultaneously separate debris and unqualified silk strips, improving the qualification rate of finished products.
-Structural features: The damping device reduces noise to below 75dB.
-Structural features: The damping device reduces noise to below 75dB.
-Efficient air drying: Multiple sets of high-pressure fans form a three-dimensional air curtain with a wind speed of 15m/s. Within 3-5 minutes, the moisture content of the material is reduced to below 10%;
-Energy saving design: Adopting a variable frequency motor, energy consumption is reduced by 20% compared to traditional air drying equipment, and a filter is installed at the air outlet to prevent foreign objects from entering.
-Energy saving design: Adopting a variable frequency motor, energy consumption is reduced by 20% compared to traditional air drying equipment, and a filter is installed at the air outlet to prevent foreign objects from entering.
Application
Company Profile
FAQ
Q1: Are you factories? What do you mainly do?
A1: Yes, LONKIA is mainly engaged in central kitchen vegetable cleaning and drying production lines, plastic basket and tray cleaning machines, potato chip production lines, fruit and vegetable processing production lines, pasteurization production lines, thawing production lines, high-temperature fryers, low-temperature vacuum fryers, fried line, large industrial steaming and baking machine, steam peeling machine, etc.
Q2: What are the advantages of your product compared to its competitors?
A2: 1. Strict quality control, exquisite craftsmanship.
2. Nanny style after service : Fast response to any inquiry or question.
3. Manufacturers, can meet different customization needs.
2. Nanny style after service : Fast response to any inquiry or question.
3. Manufacturers, can meet different customization needs.
Q3: Where is your factory? Which port is close to?
A3: Our factory is in Zhucheng, Shandong, China, and is very close to Qingdao Port.
Q4: Do you have a product brochure or manual?
A4: Yes, we have detailed product brochures and manuals that provides comprehensive information about our products. In addition, we provide a full set of English instruction videos and common problem solving videos, to help users better understand it.
Q5: How can you assure the quality of your products?
A5: We have a rigorous quality control process and all our products are certified to international standards, in addition, the machine will be tested three times before leaving the factory to ensure that the machine is in the best condition when it arrives at your address.
Q6: What is your company after-sales service?
A6: We offer a comprehensive after-sales service including installation guidance, technical support, and a warranty period of up to 1 year. In addition, we have a dedicated technical support team available to assist you with any issues or queries.
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